Intelligent technologies and products for steelmaking-continuous casting are widely used in steel mills. These include: reducing staff, reducing production costs, improving production efficiency, improving quality, improving safety and environmental protection, and other products and their typical applications in steel mills across the country. These technologies and products have played a huge role in improving the automation, intelligence level and cost reduction and efficiency increase of China's steel industry, and have helped steel mills save huge amounts of foreign exchange.

Reduced staff: Steel mills are full of robots

DBM intelligent products can continuously replace human physical and mental labor, and combined with the organizational structure and job responsibilities of steel mills, can continuously reduce staff. This type of product includes the following four categories:

1. Equipment automation.

Intelligent technologies and products for the steel industry

Including robot series, automatic slag removal and other automation equipment, scrap steel intelligent grading, and other intelligent measurement and control equipment. These three categories of products can reduce about 30% of front-line production operators (pure physical labor) in steel mills.

2. Process modeling.

For example, the intelligent desulfurization slag removal model and automatic tank dumping model, intelligent steelmaking model, intelligent steel tapping model, intelligent refining model, and intelligent continuous casting model. Such process modeling intelligent products can reduce the number of front-line production operators and production technicians in steel mills by at least 20%.

3. Production digitalization.

For example, peripheral control of molten iron and scrap steel, integrated connection of iron, steel and steel rolling, and other systems can reduce the number of front-line managers and professional technicians by at least 10%.

4. Decision-making intelligence.

For example, the industrial smart brain of steel mills, the integrated management cockpit, and the digital twin system. These major categories of decision-making intelligent products can reduce the number of functional managers in steel mills by at least 5%.

The above-mentioned reduction products have been transformed from research and development results into productivity and have been applied on site in many steel mills.